It’s important to start the filtration process when you begin using your industrial gearbox. Waiting too long will reduce the lifespan of your equipment. If the filtration method you choose isn’t done regularly, it will cause a buildup of oil that requires immediate service. Often, the damage caused can be expensive and result in a lengthy repair process.
The main reason industrial gearboxes are decommissioned and sent off-site for repairs is that contaminants have entered the filtration system. Using new oil is overlooked as a leading cause, but it creates the perfect atmosphere for exposing the gearbox to dirt. The best filtration system ensures the oil is clean and allows your gearbox to work efficiently. It is best if the filtration process is done in one pass, as this will clear out contaminants rather than recycle them through the system.
If filtration is done often enough and your gearbox requires full repair, you will have to drain the oil and replace it once repairs are complete. This can be time consuming and take your staff away from their regular duties. Repairs also result in downtime, which means you cannot operate until the equipment is restored.
Industrial gearbox filtration solutions
Implementing a good filtration method is part of any extended maintenance schedule and will result in cost savings for your business. Also, it will help lower consumption of oil by your industrial gearbox. It is important to have a plan in place to remove and discard the waste after filtration is complete. This creates a pathway for more consistently generated power throughout the process.
At a lower cost over the lifetime of the equipment, a good filtration system will help to ensure a good, reliable product is being produced. The best systems will also remove waste particles from inside the industrial gearbox. All of this works in direct correlation to preserve the life of your machine. How often you filter the oil will be the key to helping your gearbox become more reliable. Be sure to implement a proper record-keeping system to track the oil consumption and quality of your gearbox annually. This will help you decide when to filter the oil.